Peb Phaj Pwm

Qingdao Hailong Machinery Technology Co., Ltd. yog ib qho ntawm cov ua lag luam thiab cov neeg muag khoom ntawm peb phaj pwm hauv Suav teb, tshwj xeeb los ntawm cov khoom zoo thiab cov kev pabcuam zoo. Zoo siab txais tos mus yuav peb phaj pwm ua nyob rau hauv Suav teb nov thiab tau pricelist los ntawm peb lub hoobkas. Tsis tas li, kev pabcuam customized yog muaj.

• Automotive -qib Precision Material Selection & Enhanced Wear/Creep Resistance:Targeting lub precision molding yam ntxwv ntawm peb - phaj pwm, xaiv siab- cov ntaub ntawv kawg rau automotive txhaj pwm: ①Ultra- siab precision pwm steel (S136H, STAVAX, 2316): Hardness Ntau dua los yog sib npaug rau HRC58, zoo heev polishing kev ua tau zoo, seem ruaj khov tshaj 00mm rau L. microelectronic vaj tse; ②Pre-hardened precision steel (NAK80, S136P): Hardness Ntau dua los yog sib npaug rau HRC38, tsis muaj quenching deformation, ua precision nce 30%, haum rau me me thiab nruab nrab- qhov loj precision structural qhov chaw; ③ Cov khoom siv tshwj xeeb (316L stainless hlau inserts, PCD pob zeb diamond inserts): Corrosion thiab hnav tsis kam, haum rau cov yas uas muaj corrosive additives ( nplaim taws- retardant ABS); ④ Pwm txheej (CrN / DLC): Kev sib txhuam coefficient tsawg dua lossis sib npaug li 0.06, tiv thaiv- adhesion kev ua tau zoo nce 4 zaug, ncua kev pab cuam lub neej ntawm precision kab noj hniav.
• Peb -section Structure Optimization & Automotive Precision Part-Kev hloov kho tshwj xeeb:
• Core qauv:Kev ywj pheej tsim ntawm "kab noj mov phaj + core phaj + phaj khiav", nrog rau sub-nto/pin gate gating system ua rau hauv lub phaj khiav. Lub rooj vag yuav raug cais tawm ntawm cov khoom thaum pwm qhib thiab kaw, tsis tas yuav tsum tau trimming, haum rau automotive sensor vaj tse, connectors thiab lwm yam uas yuav tsum tau lub rooj vag - dawb cim;​
• Gating system:Customized automotive-qib micro kub khiav / txias khiav, kub khiav xaiv los ntawm Synventive/Electrolux automotive precision qauv, rooj vag txoj kab uas hla me me li 0.3-1.0mm, kub tswj precision ± 0.5 degree, tsis txhob weld kab thiab shrinkage precision qhov chaw;
• Ejection mechanism:Automotive- tshwj xeeb micro ejection system (nyias ejector tus pin + ejector phaj + elastic ejector tus pin txuas), yam tsawg kawg nkaus ejector tus pin txoj kab uas hla mus txog 0.8mm, ejection quab yuam uniformity yuam kev tsawg dua los yog sib npaug li 3%, zam kev puas tsuaj thiab deformation ntawm micro qhov chaw (lub kaus mom tseem ceeb, valve cores);
• Kev taw qhia thiab qhov chaw: Txais "cov lus qhia meej cov ncej thiab cov ntoo + pob ntawv qhia ncej + qhov chaw pins" triple kev taw qhia, kev taw qhia qhov tseeb Tsawg dua lossis sib npaug ntawm 0.002mm / m, uniform haum qhov sib txawv ntawm cov kab noj hniav thiab cov tub ntxhais tsawg dua lossis sib npaug ntawm 0.003mm, kom ntseeg tau tias cov molding zoo ib yam.
• Automotive-qib Ultra-precision Control & Strict Dimensional kam rau ua:Optimize filling paths los ntawm automotive kev lag luam- tshwj xeeb CAE pwm txaus tsom xam, qhov tseem ceeb ntawm qhov tseeb Tsawg dua los yog sib npaug rau ± 0.005mm, ultra- siab precision qauv mus txog ± 0.002mm; Kab noj hniav nto roughness Ra tsawg dua los yog sib npaug rau 0.01μm (super daim iav qib), ua tau raws li qhov yuav tsum tau ua ntawm tsis muaj kev ua haujlwm tom qab rau cov tsheb precision qhov chaw; Ua raws li IATF 16949 kev ua haujlwm zoo thiab PPAP Cov Txheej Txheem Kev Pom Zoo, cov khoom tsim khoom tsim nyog ntau dua lossis sib npaug li 99.9%.
• Compatibility nrog Automotive Micro Materials & Precise Process Matching:Tau tshaj cov ntaub ntawv tseem ceeb rau automotive precision txhaj tshuaj molding: LCP, PPS, PA9T, PBT + GF15, nplaim taws - retardant ABS, precision PC, TPE microelastomers, thiab lwm yam.; Thickness adaptation range 0.3-5mm, txhawb nqa tsheb ib feem- cov txheej txheem tshwj xeeb: micro insert molding, multi-cavity synchronous molding, precision ob-xim txhaj tshuaj molding (customized), ntsib cov kev xav tau ntawm high-precision Cheebtsam xws li automotive electronics thiab autonomous .
• Tsib Segmented Series & Precise Matching rau Automotive Precision Scenes:
• Automotive electronics- hom tshwj xeeb:Ultra-precision kab noj hniav ua, qhov ntev kam rau ua ± 0.003mm, haum rau ECU sensors thiab ntawm - lub koob yees duab vaj tse;
• Micro-structural part- hom tshwj xeeb:Optimized molding txheej txheem rau micro qhov (aperture Ntau dua lossis sib npaug ntawm 0.5mm) thiab nyias tav (thickness Ntau dua lossis sib npaug li 0.3mm), haum rau cov hlua khi hlua khi thiab micro zog;
• High-precision sib dhos ntu- hom tshwj xeeb:Cavity positioning raug ± 0.002mm, haum rau automotive qhov rooj xauv precision Cheebtsam thiab kis tau tus mob micro bushings;
• Tshiab zog tsheb - hom tshwj xeeb:Ua kom muaj zog siab -kub resistant qauv (kub tsis kam Ntau tshaj los yog sib npaug rau 150 degree) thiab rwb thaiv tsev kev ua tau zoo, haum rau siab -voltage connectors thiab roj teeb tswj system vaj tse;
• Rooj vag -dawb- hom tshwj xeeb:Pin rooj vag/sub- qhov rooj qhov rooj tsim, lub rooj vag tsis siv neeg ntog, tsis muaj cov cim saum npoo, haum rau cov yuam sij tsheb thiab cov khoom zoo nkauj.

• Automotive -qib Precision Cavity Moulding Exclusive Process:

Rau cov qauv ntawm cov tsheb me me (micro buckles, nplua qhov, nyias phab ntsa), optimize lub kaum sab xis (0.5℃-2 degree) thiab fillet tsim (R Ntau tshaj los yog sib npaug rau 0.1mm), txais yuav peb theem txheej txheem ntawm "xaim hluav taws xob tawm machining (WEDM) + daim iav hluav taws xob paug machining (EDM)";

Precision kab noj hniav txais yuav "ib qho machining + hauv zos ntxig" tsim, ntxig qhov tseeb qhov tseeb ± 0.001mm, ua kom yooj yim hloov sai tom qab hnav thiab txo tus nqi kho;

Micro gate processing adopts laser drilling technology, rooj vag aperture kam rau ua ± 0.05mm, kom ntseeg tau tias cov khoom ntim ntawm micro kab noj hniav nrog cov khoom molten.

• Peb -Plate Pwm Strengthening Txheej Txheem Txheej Txheem:

Pwm kab noj hniav undergoes tsib-fold txheej txheem ntawm "nqus quenching + cryogenic kev kho mob + nitriding kev kho mob + polishing ntxiv dag zog rau", nitrided txheej thickness 0.1-0.2 hli, hardness HRC62-65, hnav tsis kam nce los ntawm 3 zaug, seem stability yuam kev tsawg dua los yog sib npaug rau 0.001mm / m​​;

Khiav phaj txais qhov ntsuas kub tsis tu ncua tsim nrog tsim- nyob rau hauv micro txias dej raws, qhov ntsuas kub tsis sib xws tsawg dua lossis sib npaug li ± 0.5 degree, zam lub rooj vag solidification thiab cov khoom shrinkage;

Precision Cheebtsam xws li ejector tus pins thiab cov ncej qhia yog ua los ntawm SKH-9 high-speed steel + CrN txheej, kev ua yuam kev ncaj tsawg dua lossis sib npaug li 0.001mm / m, kev pabcuam lub neej ntau dua lossis sib npaug rau 800,000 zaug.

Automotive -qib Precision Mass Production Guarantee Txheej Txheem:

Kub khiav system integrates automotive- tshwj xeeb micro kub tswj module, tiag- lub sij hawm saib xyuas ntawm txhua lub rooj vag qhov kub thiab txias, qhov sib txawv kub tsawg dua los yog sib npaug rau ± 0.5 degree, kom ntseeg tau qhov sib xws ntawm precision qhov chaw hauv pawg ntau lawm;

Pwm tsim- nyob rau hauv precision txoj hauj lwm sensors thiab siab sensors, adapting rau automotive tsis siv neeg precision ntau lawm kab, realizing real- lub sij hawm cov khoom dimension xyuas thiab tsis siv neeg rejection ntawm unqualified khoom;

Tag nrho- txheej txheem tswj kom zoo: Raw khoom spectral tsom xam, nyob rau hauv- txheej txheem kev sib koom ua ke ntsuas tshuab soj ntsuam, tiav cov khoom micro dimension ntsuas, siab - tsis tshua muaj kub voj voog (-50℃~ 120 degree), aging kuj, rwb thaiv tsev kev soj ntsuam, ua tiav PPAP / OTS cov ntaub ntawv muab rau txhua batch.

Core Application Scenarios

 

• Automotive Electronic Precision Parts:Sensor vaj tse, ECU micro Cheebtsam, nyob rau hauv -board connectors, OBD interface inserts, autonomous tsav tsheb lub koob yees duab vaj tse, sib xws nrog LCP, PPS, precision PC, yuav tsum dimensional kam rau ua ± 0.005mm, rooj vag-cov cim dawb, thiab electromagnetic shielding.
• Automotive Micro Structure Parts:Hlau hlua kho micro buckles, kis tau tus mob micro bushings, qhov rooj xauv precision Cheebtsam, qhov rais regulator iav, tau tshaj PA9T, PBT + GF, precision nylon, yuav tsum tau muaj zog, hnav tsis kam, thiab siab sib dhos precision.
• Tshiab Zog Tsheb Precision Parts:High-voltage connector vaj tse, roj teeb tswj system (BMS) Cheebtsam, them phom micro inserts, lub cev muaj zog Hall sensor vaj tse, sib xws nrog nplaim hluav taws-retardant PA66+GF, siab- kub resistant PC, yuav tsum tau rwb thaiv tsev, nplaim taws retardancy (UL94 V0), thiab kub resistant. 12℃ntau dua
• Automotive High -precision Assembly Parts:Lub rooj hloov kho precision iav, lub hauv paus system micro bushings, cua txias tswj valve cores, accelerator pedal sensor Cheebtsam, tau tshaj POM, PA66+GF, hlau ntxig txhaj tshuaj molding, yuav tsum tau haum qhov sib txawv tsawg dua los yog sib npaug rau 0.01mm thiab smooth txav.
• Automotive Rooj vag -Free Parts:Ntawm - lub kaus mom tseem ceeb, cov khoom siv vaj huam sib luag zoo nkauj, lub kauj tsheb ntau- cov nyees khawm muaj nuj nqi, lub qhov rooj kov cov npog npog, sib xws nrog PC, ABS, TPE, tsis tas yuav tsum muaj cov cim saum npoo, ilv tes xis, thiab sib dhos seamless.

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Cov ntawv thov raug

 

• Automotive Sensor Housing Peb- phaj Pwm:Customized LCP sensor vaj tse peb- phaj pwm rau kev lag luam automotive electronics kev lag luam, txais S136H pwm steel + nano polishing, qhov tseem ceeb qhov tseeb ± 0.003mm, nto Ra tsawg dua lossis sib npaug li 0.01μm, tus pin rooj vag tsis siv neeg ntog, txhawb nqa loj ntau lawm ntawm 20 daim ib feeb, lub zog tshiab tau txhawb nqa lub tsheb 500, muaj zog txhawb nqa 800,000 zaug, cov khoom tsim nyog tus nqi 99.95%, ntsib IATF 16949 cov cai.
• Tshiab Zog Tsheb Siab-voltage Connector Peb- phaj Pwm:Customized PA66+GF20 siab-voltage connector peb- phaj pwm rau lub zog tshiab tsheb tuam txhab lag luam, txais yuav 2316 pwm steel + CrN txheej, optimized micro rooj vag tsim (inch 0.8mm), qhov ntev kam rau ua ± 0.005mm, kub tsis kam siab dua los yog sib npaug rau UL 40 V, qib 150. tau txhawb nqa 10 lub zog tshiab tsheb qauv, ntau lawm ntawm 600,000 teeb, pwm tsis ua haujlwm tsawg dua 0.02%.
• Automotive Micro Iav Peb- phaj Pwm:Customized POM micro iav peb- phaj pwm rau lub tsheb kis tau tus mob system lag luam, txais yuav NAK80 ua ntej-hardened steel + PCD pob zeb diamond inserts, iav hniav profile raug mus txog GB/T 10095.2 Qib 5, ejector tus pin txoj kab uas hla 1.0mm, txhawb kev tsim khoom loj ntawm 25 feeb ntau tshaj li ib lab pieces, sib npaug rau 0.008mm, ua tau raws li qhov yuav tsum tau ua ntawm kev sib kis.

Quality Assurance

 

• Test Reports:Muab kev lag luam automotive-cov ntawv qhia tshwj xeeb (cov ntaub ntawv raw cov ntaub ntawv, kev sib koom ntsuas tshuab qhov ntsuas qhov ntsuas qhov ntsuas, daim ntawv qhia txog qhov roughness, CAE pwm flow analysis report, PPAP pwm sim daim ntawv qhia, OTS qauv pov thawj daim ntawv qhia, micro dimension ntsuas daim ntawv qhia, siab - tsis tshua muaj kub voj voog daim ntawv qhia, rwb thaiv tsev kev ua tau zoo daim ntawv qhia, loj ntau lawm stability report).
• Tom qab-Kev cog lus muag:Rau tsis yog-tib neeg kev puas tsuaj, ua ntej- hardened precision steel (NAK80/S136P) pwm yog lav rau 3 xyoos, ultra-siab precision steel (S136H/2316) pwm rau 4 xyoo, thiab pob zeb diamond ntxig pwm rau 6 xyoo; Muab pwm precision kho, qhov ntev calibration, qhov rooj optimization, PPAP cov ntaub ntawv hloov tshiab, thiab cov kab ntau lawm precision adaptation commissioning thaum lub sij hawm warranty; Cov kws tshaj lij kev tshaj lij pwm cov kws tshaj lij yog online 24/7 los muab kev qhia pwm kev sim, kev txhaj tshuaj zoo, thiab kev cob qhia pwm, kom ntseeg tau tias cov kab ntau lawm muaj ntau dua lossis sib npaug li 98%.
• Cov Qauv Zoo:Ua raws li cov qauv kev lag luam tsheb nruj me ntsis: IATF 16949 《Kev Tswj Xyuas Zoo rau Kev Lag Luam Kev Lag Luam Automotive nthuav qhia , GB / T 37400 《 Yas Mould Steels nthuav qhia , GB / T 1299 《Technical Conditions for Hot Work Die Steels》, ISO 8062》 Linear Automotive Tolerance nthuav qhia cov txheej txheem rau AP , OTS 《Off- cuab yeej Sample Approval》, UL94 《Flame Retardant Rating Standard》, GB/T 10095》 Gear Precision Standard》.

Cim npe nrov: Tuam Tshoj peb phaj pwm manufacturers, lwm tus neeg, Hoobkas