Ob Phaj Pwm

Qingdao Hailong Machinery Technology Co., Ltd. yog ib qho ntawm cov ua lag luam thiab cov muag khoom ntawm ob lub phaj pwm hauv Suav teb, tshwj xeeb los ntawm cov khoom zoo thiab cov kev pabcuam zoo. Zoo siab txais tos mus yuav ob lub phaj pwm ua nyob rau hauv Suav teb nov thiab tau txais pricelist los ntawm peb lub hoobkas. Tsis tas li, kev pabcuam customized yog muaj.

Automotive -Kev xaiv cov khoom tshwj xeeb & Txhim kho kev hnav / qaug zog:Targeting cov yam ntxwv ntau lawm ntawm ob- phaj pwm, xaiv siab - zoo automotive txhaj pwm- cov ntaub ntawv tshwj xeeb: ①High-kawg pwm hlau (S136, H13, 2344): Hardness Ntau dua lossis sib npaug rau HRC58, thermal qaug zog tsis kam rau 50℃siab dua siab-kub/siab- zaus molding scenarios xws li bumpers thiab roj teeb vaj tse; ②Pre- hardened steel (718H, P20, NAK80): Hardness Ntau dua los yog sib npaug rau HRC32, kev ua haujlwm tau nce 20%, haum rau kev tsim khoom loj ntawm cov khoom siv sab hauv xws li cov cuab yeej ntsuas vaj huam sib luag thiab qhov rooj vaj huam sib luag; ③Tshwj xeeb ntxiv kev teeb tsa (304 stainless hlau inserts, YG15 cemented carbide inserts): Corrosion thiab hnav tsis kam, haum rau iav fiber ntau / minerals -cov yas ntim (PA66+GF30); ④ Pwm txheej (TiAlN / DLC): Kev sib txhuam coefficient tsawg dua lossis sib npaug li 0.1, tiv thaiv- adhesion kev ua tau zoo nce 3 zaug, ncua kev pab cuam lub neej ntawm iav fiber ntau- muaj cov khoom molding.

Classic Ob-Plate Pwm Structure Optimization & Automotive Scene-Kev hloov kho tshwj xeeb:

Core qauv:Kev sib xyaw "cav kab noj hniav + phaj phaj" tsim, tsis muaj qhov nruab nrab ntawm cov phaj sib piv piv rau peb- phaj pwm, pwm hnyav txo los ntawm 15%-25%, kev teeb tsa thiab kev ua haujlwm tau nce los ntawm 40%, yoog raws cov pwm hloov pauv sai ntawm cov kab ntau lawm rau cov khoom siv tsheb loj (bumpers, ntsuas vaj huam sib luag); ​​

Gating system:Customized automotive-qib kub khiav / txias khiav tsim, kub khiav xaiv los ntawm Husky / Pwm-Master automotive-cov qauv tshwj xeeb, tswj qhov kub thiab txias precision ± 1 degree, rooj vag txoj haujlwm raug txuam nrog lub tsheb ib feem (xws li lub tsheb qhov rooj nkhaus, qhov rooj vaj huam sib luag) txoj haujlwm shrinkle buckle

Ejection mechanism:Automotive- tshwj xeeb kev sib xyaw ejection system (ejector tus pin + ejector phaj + cua ejector txuas), demolding quab yuam uniformity yuam kev Tsawg dua los yog sib npaug li 5%, tsis txhob demolding khawb thiab deformation ntawm automotive mos qhov chaw (TPE sab hauv) thiab loj qhov chaw (sunroof thav ntawv), demolding efficiency nce los ntawm 3% p 3.

Venting system:Optimized vent groove layout (qhov tob 0.01-0.03mm) rau cov kab noj hniav nyuaj ntawm cov khoom siv hauv tsheb (xws li cov cuab yeej ntsuas nrog ntau tus tav, lub pob nrog ntau lub buckles), qhov ua haujlwm tau nce 50%, tshem tawm cov pa roj thiab hlawv cov cim.

Automotive -qib Precision Control & Strict Mass Consistency:Optimize kab noj hniav puv txoj kev los ntawm kev lag luam tsheb- tshwj xeeb CAE pwm ntws tsom xam, qhov tseem ceeb ntawm qhov tseeb Tsawg dua los yog sib npaug rau ± 0.01mm, ultra- cov qauv siab precision (cov vaj tsev hluav taws xob- tshwj xeeb) txog ± 0.005mm; Cavity nto roughness Ra Tsawg dua los yog sib npaug rau 0.02μm (qib iav), sab nrauv- cov qauv tshwj xeeb ncav cuag Ra Tsawg dua lossis sib npaug ntawm 0.01μm los ntawm pob zeb diamond polishing kom tau raws li qhov xav tau siab gloss; Txais precision qhia ncej thiab bushes + positioning pins dual kev taw qhia, guiding precision Tsawg dua los yog sib npaug rau 0.003mm / m, uniform haum qhov sib txawv tsawg dua los yog sib npaug rau 0.005mm; Ua raws li IATF 16949 kev ua haujlwm zoo thiab PPAP Cov Txheej Txheem Kev Pom Zoo, cov khoom tsim khoom tsim nyog ntau dua lossis sib npaug rau 99.85%.

Tag nrho Compatibility nrog Automotive Materials & Wide Process Adaptation:Tau tshaj automotive txhaj cov ntaub ntawv: PP, PC, ABS, PC/ABS, PA66+GF, PBT + GF, TPU, TPE, siab- kub resistant PC, nplaim taws- PP, thiab lwm yam.; Thickness adaptation ntau yam 0.8-15mm, txhawb nqa tsheb ib feem- cov txheej txheem tshwj xeeb: kev sib xyaw ua ke (bumpers, ntsuas vaj huam sib luag), ntxig txhaj tshuaj molding (lub cav brackets), roj-pab txhaj tshuaj molding (lub qhov rooj vaj huam sib luag), microcellular foam txhaj molding (lub teeb yuag structural yam xav tau).

Rau Segmented Series & Precise Matching rau Automotive Scenes:

Sab nrauv ib feem- hom tshwj xeeb:Optimized UV-cov txheej txheem tiv thaiv thiab huab cua tiv thaiv txheej txheem, nto kho nrog UV kho, huab cua tiv thaiv tau nce li 50%, haum rau cov bumpers, grilles, rearview iav vaj tse;

Sab hauv ib feem- hom tshwj xeeb:VOC ib puag ncig kev tiv thaiv cov khoom xaiv + optimized venting system, tsw qib tsawg dua los yog sib npaug rau 3, tsis muaj roj cim los yog shrinkage cim, haum rau ntsuas vaj huam sib luag, qhov rooj vaj huam sib luag, nruab nrab consoles;

Tshiab zog tsheb - hom tshwj xeeb:Ua kom muaj zog cua sov dissipation qauv (tsim- nyob rau hauv cov dej txias) thiab rwb thaiv tsev tsim, haum rau cov roj teeb vaj tse, lub cev muaj zog npog npog, them phom vaj tse, kub tsis kam siab tshaj los yog sib npaug rau 120 degree;

Cov qauv loj loj - hom tshwj xeeb:Modular kab noj hniav splicing tsim, splicing precision Tsawg dua los yog sib npaug rau 0.01mm, yooj yim rau kev thauj mus los thiab txij nkawm, haum rau lub hnub ci thav duab, ru tsev racks, loj hniav qhov chaw;

Electronic vaj tse- hom tshwj xeeb:Ultra-siab precision kab noj hniav ua, qhov ntev kam rau ua ± 0.005mm, haum rau ECU vaj tse thiab sensor vaj tse, ntsib waterproof (IP67) yuav tsum tau;​

Qhov muag muag - hom tshwj xeeb:Optimized kab noj hniav nto roughness (Ra0.1-0.2μm) thiab ejection quab yuam, zam TPE / TPU cov ntaub ntawv khawb, haum rau lub kauj log mos wrapping thiab armrest lub thawv mos txheej.

Core Process Advantages

 

Automotive -qib Cavity Moulding Exclusive Process:

Rau cov txheej txheem nyuaj ntawm cov khoom siv tsheb (buckles, tav, qhov sib dhos), ua kom zoo dua lub kaum sab xis (1℃-3 degree) thiab cov qauv tsim (R Ntau dua lossis sib npaug li 0.5mm) kom txo tau qhov kev tawm tsam;

Cov tsheb loj loj (bumpers, ntsuas vaj huam sib luag) txais yuav "modular splicing + zuag qhia tag nrho precision machining" txheej txheem, nrog du thiab traceless splicing seams, qhov sib npaug ntawm qhov sib npaug ntawm 20%;

Cavity processing adopts peb-theem txheej txheem ntawm "EDM hluav taws xob tawm machining + daim iav grinder tiav + pob zeb diamond polishing", tsis muaj cov cuab yeej cim lossis tshuab tshuab rau ntawm qhov chaw, qhov chaw sab nrauv tuaj yeem ncaj qha molded yam tsis muaj kev pleev xim tom qab.

Ob -Plate Pwm Strengthening Txheej Txheem Txheej Txheem:

Pwm kab noj hniav undergoes plaub-fold ntxiv dag zog ntawm "quenching + tempering + cryogenic kho + nitriding kev kho mob", nitrided txheej thickness 0.15-0.35mm, hardness HRC60-65, hnav tsis kam nce 2 zaug;

Qhia ncej thiab bushes txais nitriding + PTFE txheej kev kho mob, kev sib txhuam coefficient tsawg dua los yog sib npaug rau 0.08, smooth txav tsis muaj jamming, kev pab lub neej ntau dua los yog sib npaug rau 500,000 zaug;

Hnav cov khoom xws li ejector pins thiab inserts yog ua los ntawm SKH-51 high-speed steel + DLC txheej, qaug zog kuj nce 40%, txo qis downtime los ntawm kev ua tsis tiav hauv kev tsim khoom loj.

Automotive-qib Mass Production Guarantee Process:​

Kub khiav system integrates automotive - tshwj xeeb kub tswj module, tiag- lub sij hawm saib xyuas ntawm lub rooj vag kub, qhov kub ntawm qhov sib txawv tsawg dua los yog sib npaug zos rau ± 1 degree, kom ntseeg tau zoo molding zoo ntawm txhua yam khoom nyob rau hauv ntau lawm;

Pwm tsim- nyob rau hauv cov khoom siv tsis siv neeg tshawb pom (xws li kab noj hniav siab sensors, cov khoom suav cov khoom siv), yoog rau cov tsheb tsis siv neeg cov kab ntau lawm, paub txog kev tsis pom zoo ntawm cov khoom tsis tsim nyog;

Tag nrho - kev tswj kom zoo:Raw khoom spectral tsom xam, nyob rau hauv - txheej txheem kev sib koom tes ntsuas tshuab puv - loj soj ntsuam, tiav cov khoom siab - kub aging (-40℃~ 80 degree), UV tsis kam, VOC xeem, ua tiav PPAP / OTS cov ntaub ntawv muab rau txhua batch.​

• Automotive Exterior Parts:Bumpers, grilles, rearview daim iav vaj tse, qhov rooj kov, lub cev trim strips, sunroof thav duab, taillight brackets, ru tsev racks, tau tshaj huab cua -cov ntaub ntawv resistant xws li PC/ABS, PP+T20, ASA, yuav tsum tau siab gloss, tsis muaj defects, thiab anti- laus.
• Automotive Sab hauv Parts:Cov cuab yeej vaj huam sib luag, qhov rooj vaj huam sib luag, qhov nruab nrab consoles, lub rooj zaum tiv thaiv, lub qhov cua txias, lub thawv ntim khoom, lub thawv armrest, tau tshaj PP, ABS, TPE, mos PU, yuav tsum tau ua raws li VOC, du nto, thiab meej sib dhos.
• Tshiab Zog Tsheb Tshwj Xeeb:Roj teeb vaj tse, lub cev muaj zog npog npog, them phom vaj tse, roj teeb pob sab sauv / sab hauv qab, siab -voltage faib lub thawv vaj tse, sib xws nrog siab - kub resistant PC, PA66+GF30, nplaim taws- retardant PP, yuav tsum tau nplaim hluav taws retardancy (UL94 V0), rwb thaiv tsev.
• Loj Automotive Structure Parts: Cav compartment kho kom zoo nkauj npog, chassis guards, qhov rais rail thav duab, qhov rooj sab hauv panels, sib xws nrog siab - zog PP + GF, PC / ABS, xav tau lub teeb yuag, siab zog, thiab siab molding efficiency.
• Mass-tsim Automotive Electronic Housings:OBD interface vaj tse, nyob rau hauv -board charger vaj tse, zoo tib yam sensor vaj tse, sib xws nrog nplaim hluav taws- retardant ABS, PC, yuav tsum muaj huab hwm coj sib xws thiab tswj tau cov nqi tsim khoom.

• Automotive Bumper Ob- phaj pwm:Customized PC/ABS bumper ob- phaj pwm rau kev sib koom ua ke- venture automaker, txais S136 pwm steel + daim iav polishing, integrating Husky automotive- tshwj xeeb kub khiav, qhov tseem ceeb qhov tseeb ± 0.01mm, nto Ra Tsawg dua los yog sib npaug rau 0.01minute kev txhawb nqa ntau lawm, 300,000 lub tsheb qauv, pwm lub neej mus txog 600,000 zaug, khoom tsim nyog tus nqi 99.9%, ntsib IATF 16949 yuav tsum.
• Tshiab Zog Lub Tsheb Roj Teeb Lub Tsev Ob - phaj pwm:Customized PA66+GF30 roj teeb vaj tsev ob- phaj pwm rau lub zog tshiab tsheb tuam txhab lag luam, txais yuav H13 pwm steel + nitriding kev kho mob, optimized dej txias channel tsim, yoog mus rau siab - kub txhaj tshuaj molding txheej txheem, qhov ntev kam rau ua ± 0.02mm, kub tsis kam ntau dua los yog sib npaug rau 120 lub zog tshiab, kev txhawb nqa tsheb loj, 500,000 teeb, pwm tsis ua haujlwm tsawg dua 0.03%.
• Automotive Instrument Vaj Huam Sib Luag Ob- phaj Pwm:Customized PP + TPE ob- xim ntsuas vaj huam sib luag ob- phaj pwm (rotary kab noj hniav qauv) rau tsheb sab hauv cov tuam txhab, txais yuav 718H ua ntej- cov hlau tawv + cov khoom sib xyaw ejection system, zam cov khoom muag muag, VOC tsw qib tsawg dua lossis sib npaug rau 3,00,0,0,0,0,00 cycle 80,000 zaug / lub sij hawm, ntau lawm efficiency nce 30%.

• Test Reports:Muab kev lag luam automotive-cov ntawv qhia tshwj xeeb (cov ntaub ntawv raw cov ntaub ntawv, kev sib koom ua ke ntsuas tshuab qhov ntsuas qhov ntsuas, daim ntawv ceeb toom hardness test, deg roughness report, CAE pwm flow analysis report, PPAP pwm sim daim ntawv qhia, OTS qauv pov thawj daim ntawv qhia, VOC test report, high-low temperature aging report, mass production stability report).
• Tom qab-Kev cog lus muag:Rau tsis yog-kev puas tsuaj rau tib neeg, ua ntej- cov hlau tawv (718H / P20) pwm yog lav rau 2 xyoos, siab-cov pwm zoo (S136/H13) pwm rau 3 xyoos, thiab cov cemented carbide ntxig pwm rau 5 xyoos; Muab kev kho pwm, hloov qhov loj me, qhov zoo ntawm qhov rooj, PPAP cov ntaub ntawv hloov tshiab, thiab cov kab ntau lawm adaptation commissioning thaum lub sij hawm lav; Pab pawg kws tshaj lij hauv online 24/7 los muab kev qhia pwm kev sim, kev txhaj tshuaj kom zoo, thiab kev cob qhia pwm, ua kom cov kab ntau lawm muaj ntau dua lossis sib npaug li 95%.
• Cov Qauv Zoo:Ua raws li cov qauv kev lag luam tsheb nruj me ntsis: IATF 16949 《Kev Tswj Xyuas Zoo rau Kev Lag Luam Kev Lag Luam Automotive nthuav qhia , GB / T 37400 《 Yas Mould Steels nthuav qhia , GB / T 1299 《Technical Conditions for Hot Work Die Steels》, ISO 8062》 Linear Automotive Tolerance nthuav qhia cov txheej txheem rau AP , OTS 《Off- cuab yeej Sample Approval》, VOC 《Automotive interior Part Environmental Standard》, UL94》 nplaim Retardant Rating Standard》.

Cim npe nrov: Tuam Tshoj ob phaj pwm manufacturers, lwm tus neeg, Hoobkas